Circulation Heaters - Clean Flow Flange Style
We have experience in a wide variety of applications from water, oils, and steam to chemicals and hydrocarbon gases. We carefully engineer sheath and vessel materials to the application using appropriate watt densities to maximize life, yet minimize footprint.
Features
- Temperatures to 1112°F (600°C)
- Watt densities to 100W/in²
- Up to 480 Volts; up to 107KW
- Fittings and flanges from 1” to 3”
- 304SS, 316SS & Incoloy® sheaths
- Standard, seamless & heavy wall elements
- Insulation
- Passivation and special cleaning
- Thermostat or sensors
Examples of Custom Circulation Process Heaters
Clean Flow Heater - Flange Style
Specifications
- Dimensions: 5" Ø x 77" overall length
- Outlet temperature: ~415°F (213°C)
- Flow rate: 3 GPM
- Flow configuration: Perpendicular, with (3) 3/4" NPT, 304 stainless steel inlet and outlet fittings
- 4" NPT plug, easier access for cleaning
- Pressure tested to 90 PSI assembled
- Passed all electrical tests: 2 M-Ohm sheath to case, Hi-pot 1600VDC @ 1mA for 2 seconds, 500VDC M-Ohm insulation resistance test
- Orientation: Can be installed in either horizontal or vertical flow positions
- Replaceable Type "K" thermocouple in flow medium stream
- Power: 22.3 KW, 480 Volt, 3-phase
- Material: 300 series stainless steel body with rod-style elements with a brass 4" NPT Clean Out
Clean Flow Heater - Flange Style (Hi-Purity Gas)
Specifications
- 300# Flange for Higher Pressure
- Dimensions:: 4.5" Ø x 65" overall length
- Outlet temperature: ~392°F (200°C)
- Flow rate: 83 CFM
- Flow configuration: Perpendicular, with (2) 1" NPT, 316 stainless steel inlet and outlet fittings
- Pressure tested to 90 PSI assembled
- Passed all electrical tests: 2 M-Ohm sheath to case insulation resistance, Hi-pot 1600VDC @ 1mA for 2 seconds, 500VDC M-Ohm insulation resistance test
- Orientation: Can be installed in either horizontal or vertical flow positions
- Thermocouple: Replaceable Type "K" thermocouple, probe-style, made of 316 stainless steel, positioned within the flow medium
- Power: 15 KW, 240 Volt, 3-phase
- Material: 316 series stainless steel body with rod-style elements
| ANSI Flange Size & NPT |
KW |
Voltage |
Length |
Diameter |
Max Temp |
Application |
Weight |
Material |
Watts per Inch2 |
Elements |
TC or TS |
Inlet & Outlet |
| 8" - 150# to 600# |
107KW |
480V 3 phase |
97" |
8.6" |
600C Air - 350C Oil |
Air, Oil, Degreasing |
428 lb |
304, 316, SS |
23 WSI |
24 |
TC |
Male 2.5" NPT |
| 67KW |
480V 3 phase |
69" |
8.6" |
600C Air - 350C Oil |
Air, Oil, Degreasing |
318 lb |
304, 316, SS |
23 WSI |
24 |
TC |
Male 2.5" NPT |
| 53KW |
480V 3 phase |
61" |
8.6" |
600C Air - 350C Oil |
Air, Oil, Degreasing |
287 lb |
304, 316, SS |
23 WSI |
18 |
TC |
Male 2.5" NPT |
| 50KW |
480V 3 phase |
69" |
8.6" |
600C Air - 350C Oil |
Air, Oil, Degreasing |
300 lb |
304, 316, SS |
23 WSI |
24 |
TC |
Male 2.5" NPT |
| 40KW |
480V 3 phase |
61" |
8.6" |
600C Air - 350C Oil |
Air, Oil, Degreasing |
272 lb |
304, 316, SS |
23 WSI |
18 |
TC |
Male 2.5" NPT |
| 30KW |
480V 3 phase |
54" |
8.6" |
600C Air - 350C Oil |
Air, Oil, Degreasing |
241 lb |
304, 316, SS |
23 WSI |
18 |
TC |
Male 2.5" NPT |
| 6" - 150# to 600# |
100KW |
480V 3 phase |
71" |
6.7" |
100C |
DI Water |
205 lb |
316SS |
60 WSI |
12 |
TC |
Male 2.5" NPT |
| 60KW |
480V 3 phase |
50" |
6.7" |
100C |
DI Water |
157 lb |
316SS |
60 WSI |
12 |
TC |
Male 2.5" NPT |
| 15KW |
240V 3 phase |
50" |
6.7" |
600C |
Clean Air |
157 lb |
316SS |
15 WSI |
12 |
TC |
Male 2.5" NPT |
| 4" - 150# to 600# |
30KW |
480V 3 phase |
91" |
4.5" |
120C |
Caustic Solutions |
151 lb |
304SS |
23 WSI |
6 |
TC |
Male 1.5" NPT |
| 7.5KW |
240V3 Phase |
91" |
4.5" |
300C |
Fuel Oil |
151 lb |
304SS |
6 WSI |
6 |
TC |
Male 1.5" NPT |
| 5 KW |
480V3 phase |
70" |
4.5" |
300C |
Fuel Oil |
117 lb |
304SS |
8 WSI |
6 |
TC |
Male 1.5" NPT |
| 3" - 150# to 600# |
18KW |
480V3 phase |
58" |
3.5" |
100C |
Process Water |
76 lb |
304SS |
48 WSI |
3 |
TC |
Male 1" NPT |
| 18KW |
240V3 phase |
58" |
3.5" |
100C |
Process Water |
76 lb |
304SS |
48 WSI |
3 |
TC |
Male 1" NPT |
| 12KW |
240V 3 phase |
45" |
3.5" |
100C |
Process Water |
62 lb |
304SS |
48 WSI |
3 |
TC |
Male 1" NPT |
| 2.5" - 150# to 600# |
18KW |
480V 3 Phase |
56" |
2.9" |
100C |
Process Water |
46 lb |
304SS |
48 WSI |
3 |
TC |
Male 1" NPT |
| 15KW |
480V 3 phase |
56" |
2.9" |
100C |
Process Water |
45 lb |
304SS |
48 WSI |
3 |
TS |
Male 1" NPT |
| 9KW |
240V3 phase |
33" |
2.9" |
100C |
Process Water |
30 lb |
304SS |
48 WSI |
3 |
TS |
Male 1" NPT |
| Other Sizes Available |
Other Wattages and Sizes of Heaters Available |
BCE Engineering & Quality Assurance
BCE engineers provide decades of experience in design and development, delivering a wealth of empirical data and experience. BCE welcomes your custom requirement and will design and deliver a part that meets your challenging needs.
BCE is recognized for its commitment to quality and excellence by being certified in accordance with ISO 9001:2015.
